Bending Aluminum Sheet Metal

This is done through the application of force on a workpiece.

Bending aluminum sheet metal.

Step 1 determine the angle at which you want to brake the metal and mark it on the protractor. In this video i ll show you how i made a simple jig that allows me to easily bend plate steel and sheet met. The bend radius you select may not be available if the geometry of the part will not allow us to bend with the specific tooling required to achieve that radius. In other words if you re bending 1 8 sheet use a tool with a 1 8 radius to form the inside of the bend.

Metal shops have brakes mounted at different angles with automated braking arms however it is possible to bend sheet metal at home without the use of a brake. Also known as press braking flanging die bending folding and edging this method is used to deform a material to an angular shape. Having the right tools on hand will help this process go smoothly and quickly. A brake is a device that allows you to bend a piece of sheet metal at a particular angle.

Bending is one of the most common sheet metal fabrication operations. How to bend sheet metal without a brake. How to bend sheet metal without a brake in 4 different methods with minimal or homemade tools. 2 wooden or metal form blocks block of hardwood and heavy duty hammer or mallet optional.

To bend your sheet metal with a vise and hammer you will need. For most applications with stainless steel or aluminum you can get away with a zero radius bend on anything under 0 050 thick.